01SYSTEM ENGINEERING
System Engineering
Development of machine and process architecture considering material flow, equipment interfaces, utilities, controls, safety, operability, and maintainability as one integrated system.
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Ecomach Capabilities
Engineering& Manufacturing Capabilities.
From concept development and design ownership to fabrication, system integration, testing, commissioning, and support throughout the equipment lifecycle.
01Engineering
02Manufacturing
03Integration
04Lifecycle
Engineering to Manufacturing
Connecting engineering decisions with physical realization.
Ecomach develops machinery and systems with an approach that maintains continuity between design, manufacturing processes, integration, and operational requirements.
Engineering & Design Ownership
Engineering beginswith system understanding.
Ecomach places design ownership at the foundation of technology development so that every design decision can be traced, verified, developed, and maintained throughout the machine lifecycle.
02MECHANICAL DESIGN
Mechanical Design
Development of machine configurations, assemblies, mechanical interfaces, general arrangements, component details, and technical documentation toward manufacturable designs.
03ENGINEERING DOCUMENTATION
Engineering Documentation
Design bases, calculations, specifications, drawings, bills of materials, manuals, and configuration control are developed as part of lifecycle engineering.
Designed with purpose. Engineered with ownership.
Manufacturing Capability
From drawingsto physical equipment.
Manufacturing capabilities translate engineering definitions into components, subassemblies, equipment, and systems that can be assembled, tested, and further developed.
Material Preparation
Preparation of plate, profiles, and construction materials as the basis for fabrication and component manufacturing.
Forming & Fabrication
Forming and fabrication of structural components, housings, chambers, hoppers, ducting, and other machine elements.
Machining
Development of components requiring dimensional control, shaft preparation, drilling, turning, milling, and related machining processes.
Welding & Assembly
Joining, fit-up, fabrication assembly, mechanical assembly, and integration of subassemblies into complete equipment.
System Integration
Integration of mechanical drives, airflow, electrical systems, controls, material handling, and machine-to-machine interfaces.
Finishing & Readiness
Alignment, inspection, finishing, preparation for testing, and completion of equipment toward commissioning readiness.
Machine & System Integration
More than machines.We engineer systems.
Equipment is treated as part of the process architecture. Mechanical systems, material flow, drives, airflow, electrical systems, controls, utilities, and machine interfaces are developed with their effect on overall system performance in mind.
Material Handling
Size Reduction
Airflow System
Pre-conditioning
Thermal Processing
Drive System
Electrical & Control
Machine Interface
System Engineering
DALANG Integrated System
Equipment is developed within the context of material flow, process architecture, interfaces, and overall system requirements.
Equipment Engineering
PC25 — Sorting & Size Reduction
Machine configuration development visualized as part of the DALANG engineering platform.
Prototype to Production
One engineering pathfrom concept to machine.
Development progresses through defined stages so that technical decisions can be verified before moving into manufacturing, integration, and commissioning.
01DEFINE
Define
Process requirements, materials, capacity, operating constraints, and design basis.
02ENGINEER
Engineer
Concept development, calculations, architecture, CAD, and engineering documentation.
03PROTOTYPE
Prototype
Development and fabrication of machine, component, material, or application prototypes.
04VERIFY
Verify
Review of function, interfaces, manufacturability, and testing requirements.
05MANUFACTURE
Manufacture
Fabrication, machining, assembly, integration, inspection, and quality control.
06COMMISSION
Commission
Functional testing, installation support, commissioning, and operational handover.
Material & Product Development
Engineering extends beyond the equipment.
Material Engineering
From discarded materialto engineered products.
Ecomach connects machinery development with material and product application development. Feedstock characteristics, process conditions, material forming, manufacturability, and application requirements are addressed within the same engineering loop.
Material Formulation
Process Development
Extrusion Trials
Material Prototyping
Machining & Finishing
Application Development
Technical parameters and performance specifications are communicated according to the applicable configuration and validated engineering results.
Quality, Verification & Commissioning
Engineering thatcan be verified.
Quality is built through continuity between design definition, manufacturing inspection, functional verification, and controlled technical documentation.
Design Verification
Evaluation of designs against the design basis, engineering calculations, interface requirements, and operational needs.
Manufacturing Inspection
Dimensional inspection, fabrication quality assessment, assembly checks, alignment, and conformity with engineering documentation.
Functional Testing
Functional testing of mechanical systems, drive systems, interlocks, equipment interfaces, and basic system performance.
Technical Documentation
Drawings, specifications, manuals, maintenance information, spare-parts information, and handover documentation.
Lifecycle Support
Engineering does not endwhen the machine is delivered.
Operational data and field experience provide input for maintenance, troubleshooting, spare-parts development, improvements, and future design generations.
01Installation Support
02Commissioning
03Operator Familiarization
04Preventive Maintenance
05Spare Parts
06Troubleshooting
07Machine Improvement
08Upgrade & Retrofit
Ecomach Facilities
A space to engineer,build, and integrate.
Ecomach's Gunung Sindur facility is being developed as a base for engineering, manufacturing, assembly, system integration, and DALANG technology development.
Engineering & Manufacturing Facility
Gunung Sindur • Bogor • Indonesia
Manufacturing & Assembly
Integrated Capability
EngineeringManufacturingMaterial Development
Engineering Collaboration
Facing an engineeringor production challenge?
From new machine development and system integration to material development and process improvement, Ecomach is open to collaboration from the concept stage.